ROAD RECYCLING SERVICES
Lower carbon solutions. Proven performance.
We help clients deliver smarter pavement construction through high-performance road recycling solutions that reduce embodied carbon, lower costs and support more efficient delivery.
Sustainable Materials
We offer a range of economical, recycled and low carbon pavement materials as an alternative to traditional pavement construction materials. They can be used across the full spectrum of paving applications, including motorways and trunk roads, estate roads and footways and cycleways and are compliant with national and local authority standards and specifications.
Roadpave HBM
Roadpave Hydraulically Bound Materials (HBM) utilises hydraulic binders such as cement and lime and incorporates sustainable aggregate feedstocks to produce HBM that are suitable for use as sub-base and road base layers, as well as binder course layers in footways and cycleways.
Roadpave Eco-Phalt
Roadpave Eco-Phalt is our verified low‑carbon, cold‑recycled bitumen‑bound material designed to replace conventional hot‑mix asphalt base and binder course materials. With proven performance across major public and private sector schemes, Eco‑Phalt enables clients to significantly reduce embodied carbon while maintaining structural integrity, compliance, and long‑term durability.
Sustainable materials, produced in-house
Our road recycling materials are produced at our Leyland Recycling Depot, home to our advanced SIMEM continuous mixing plant.
With the ability to produce bitumen emulsion, cement and hydraulically bound materials, as well as concrete, the plant gives us the control, consistency and output needed to deliver quality at scale.
With daily production capacity of up to 1,000 tonnes, high-accuracy dosing, automated correction against design targets and moisture levels, and a highly automated process throughout, it is designed to support reliable, repeatable performance every time.
Verified carbon savings
Our Eco-Phalt range is backed by published Environmental Product Declarations (EPD), giving clients clear, verified data to support lower carbon decision-making.
Eco‑Phalt Standard: 30.6 kgCO₂e per tonne*
Eco‑Phalt Bio: negative31.8 kgCO₂e per tonne (carbon‑negative)
Hot Mix Asphalt sector average 52.18 kgCO₂e per tonne
Eco-Phalt Bio can deliver a 161% cradle-to-gate carbon reduction
Up to 41% lower emissions than standard hot mix asphalt
Verified lower carbon performance with no compromise on compliance or durability
*Lifecycle stages A1-A3 calculated in accordance with BS EN 15804:2012+A2:2019
Expertise at every stage
Our road recycling capability is backed by practical technical expertise that helps clients make better decisions from the earliest stages of a scheme through to delivery and long-term performance.
Site Investigation
We carry out coring, trial pits, logging, CBR and surface modulus testing, and PAK testing to understand existing pavement conditions and support the right design approach.
Pavement Design
Using site investigation data, we provide pavement and surfacing design advice to recognised standards including DMRB, TRL 611 and Interpave Heavy Duty Pavements. This allows us to value engineer the most effective solution for performance, cost and carbon.
Quality Assurance
All materials are rigorously tested in UKAS accredited laboratories, and verified in-situ via Lightweight Deflectometer (LWD).
BIM and Digital Delivery
Our BIM-aligned digital engineering capability supports construction-stage assurance of levels, geometry, tie-ins, drainage and buildability, helping reduce risk, improve quality, support cost control and reduce waste.
“Innovation is at the heart of everything we do in Blackpool, and the Langdale Road scheme perfectly showcases that commitment… we have achieved significant carbon savings, enhanced value, and a sustainable legacy… setting a powerful example for the wider sector.”
— Head of Service, Blackpool Council
More than materials
Our support goes beyond supply. We help clients shape better outcomes through early input, technical guidance and long-term thinking.
Policy and Code of Practice Development
We can support standardised design and operational specifications that improve maintenance, procurement and consistency.
Early Contractor Involvement
We provide buildability advice, works phasing, programme development and specification support to help de-risk schemes from the outset.
Specification Development
We know how to specify pavement materials to achieve the desired end performance and long-term durability.
Asset Management
By understanding where different materials and treatments perform best, we help clients maximise pavement life, reduce whole life cost and support ongoing maintenance planning.
Our Services
Road Surfacing
High quality surfacing solutions delivered with safety, consistency and right first time performance at the heart of every project.
Civil Engineering
Specialist civil engineering services designed to solve complex infrastructure challenges across regulated and demanding environments.
Ready to rethink pavement construction?
Whether you are looking to reduce embodied carbon, improve programme efficiency or explore an alternative to traditional asphalt, we can help.